One of the most common challenges for any small to mid-sized machine shop is balancing the budget when it comes to adding new equipment. Often it is easy to make the argument why a shop needs the latest in technology in a CNC machining center, but it can be more challenging to make the case for buying a new coolant separator.
However, by taking a close look at the value a quality, efficient, and effective coolant separator adds to the shop, it is easy to see why they are a good investment and how they can very easily pay or themselves in just a few months of operation.
Less Coolant Required
Using less coolant concentrate means lower operational costs. By routinely or continuously cycling used coolant through the separator, tramp oil and emulsified oils are removed, which significantly extends the life of the coolant. It is not uncommon for a machine shop to see savings of forty-five percent or more in new fluid purchase requirements, and some companies may see closer to 80% savings.
Less Odor
With regular use of the coolant separator, there are fewer bacteria present in the coolant, which means less risk of odor. While this is most problematic with high levels of tramp oils in reservoirs or sumps, it can also be a problem with emulsified oils as well.
Lower Tool Replacement Costs
Coolant of any kind that is contaminated with tramp oils and emulsified oils and solid particles is no longer as effective at dissipating heat and removing chips and material. In turn, this adds wear and tear on cutting tools, which are costly to replace.
Less Risk of Downtime
Maximizing machine performance is always the goal of any machine shop. With coolant that is properly maintained, there is less risk of downtime due to problems with heat buildup or other issues, allowing your shop to stay on schedule.